Smart Factory &
Industrial Park

Industry 4.0 solutions for enhanced productivity, safety, and sustainability

INDUSTRY 4.0

Solution Overview

Explore the critical zones of a Smart Factory by clicking the hotspots below.

Industrial Overview
1
Production Line
2
Warehouse
3
Perimeter Security
4
Energy Center

1. Production Safety & Monitoring

Challenges
  • Manual safety checks are prone to error.
  • Equipment overheating causes unexpected downtime.
  • Difficulty enforcing PPE (helmet/vest) compliance.
Tongfang Solution

AI Safety Monitoring: Cameras automatically detect missing helmets or vests and trigger alarms.

Thermal Inspection: Identify overheating machinery before failure occurs.

Process Visualization: Integrate SCADA data with video for visual verification of alarms.

Production Safety
Key Features:
  • PPE Detection
  • Thermal Monitoring
  • Real-time Alerts

2. Smart Warehouse & Logistics

Challenges
  • Inventory theft and loss prevention
  • Fire risks in large storage areas
  • Inefficient loading dock management causing delays
  • Poor inventory tracking accuracy
Tongfang Solution

Early Fire Detection: Thermal cameras and aspirating smoke detectors identify risks seconds after ignition.

ANPR Dock Management: Automatically recognize delivery trucks and assign dock bays.

Asset Tracking: RFID integration to track high-value raw materials.

Inventory Analytics: Real-time stock levels and automated reordering.

Smart Warehouse
Key Features:
  • Fire Prevention
  • Dock Automation
  • Asset Tracking

3. Perimeter Protection

Challenges
  • Large industrial parks with vast perimeters
  • Difficult to patrol manually, especially at night
  • Weather conditions affect visibility
  • High false alarm rates from traditional sensors
Tongfang Solution

Radar + PTZ Tracking: Radar detects movement in any weather, guiding PTZ cameras to track intruders.

Thermal Perimeters: See clearly in total darkness or through fog/smoke.

False Alarm Reduction: AI distinguishes between humans/vehicles and animals/shaking leaves.

Automated Deterrence: Integrated lighting and audio warnings.

Perimeter Security
Key Features:
  • Radar Detection
  • Thermal Imaging
  • 95% Fewer False Alarms

4. Energy Management

Challenges
  • High energy costs reduce profit margins
  • Lack of visibility into production line consumption
  • Inefficient HVAC in large factory spaces
  • Difficulty meeting sustainability targets
Tongfang Solution

Sub-Metering: Detailed monitoring of electricity, water, and gas per workshop.

HVAC Optimization: Smart control of ventilation in large halls to reduce waste.

Carbon Reporting: Automated reports for environmental compliance.

Peak Demand Management: Automatic load shedding during high-tariff periods.

Energy Management
Key Features:
  • Sub-metering
  • Carbon Tracking
  • 30% Cost Savings

System Topology

Integrated Industrial IoT (IIoT) architecture connecting all factory systems.

System Topology

Empowering Industry 4.0

The Tongfang Smart Industrial Solution integrates production safety, perimeter security, and energy management into a single platform. We help factories reduce operational costs, ensure worker safety, and achieve carbon neutrality goals.

30%
Energy Savings
50%
Fewer Incidents
99.5%
System Uptime

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